star-iconModule 02 • Shop Floor & MES

Production & Manufacturing Execution

Synchronize Work Orders, Multi-Level BOMs, and Real-Time Shop Floor Operations

Orchestrate complex multi-stage manufacturing with precision. From multi-level Bills of Materials (BOM) to dynamic work station routing, TwoWorks Production drives maximum throughput and zero waste.

Four Pillars That Power This Module

Granular engineering components designed to guarantee resilience, operational accuracy, and speed across your enterprise.

Flawless engineering compliance

Multi-Level BOM & Routing Architecture

Build deep parent-child component recipes with precise sub-assembly routing, labor hour estimates, and scrap allowance percentages.

✓Support nested sub-assemblies, phantom BOMs, and configurable product variants
✓Define operational step routings with designated work centers and machine tooling
✓Automatic cost roll-ups calculating exact standard vs actual manufacturing cost
twoworks • Multi-Level BOM & Routing Architecture
LIVE SYNC
Multi-Level BOM & Routing Architecture
Optimized workstation utilization

Visual Capacity Scheduling & Dispatch

Drag-and-drop production orders across active machine queues with real-time visibility into operator availability and tooling constraints.

✓Interactive Gantt chart views for shop floor supervisors and production planners
✓Dynamic reallocation of orders when machine maintenance or delays occur
✓Automated material reservation to prevent starting jobs without full kits
twoworks • Visual Capacity Scheduling & Dispatch
LIVE SYNC
Visual Capacity Scheduling & Dispatch
Real-time WIP transparency

Digital Work Centers & Shop Floor IoT

Provide line workers with clear digital work instructions, part diagrams, and one-tap progress reporting from ruggedized tablet screens.

✓Barcode scanning for raw material issue and finished goods bin receipt
✓Live tracking of cycle times, setup durations, and operator productivity
✓Instant quality hold gates preventing non-conforming batches from moving forward
twoworks • Digital Work Centers & Shop Floor IoT
LIVE SYNC
Digital Work Centers & Shop Floor IoT
Continuous margin improvement

Scrap, OEE & Yield Intelligence

Monitor Overall Equipment Effectiveness (OEE), scrap trends, and throughput rates in real time to continuously eliminate factory bottlenecks.

✓Real-time dashboards displaying availability, performance, and quality rates
✓Root-cause tagging for machine downtime and material scrap reasons
✓Direct integration with accounting for real-time manufacturing variance analysis
twoworks • Scrap, OEE & Yield Intelligence
LIVE SYNC
Scrap, OEE & Yield Intelligence

Real-World Enterprise Impact

How leading enterprises modernize mission-critical operations with TwoWorks Production & Manufacturing Execution.

Precision Machining

Aerospace & Automotive Parts Assembly

Eliminated paper travelers across a 60-machine CNC facility, enabling automated tooling tracking and zero-defect compliance for certified aerospace orders.

★36% Cycle Time Reduction
Textiles & Apparel

End-to-End Cut, Make & Trim (CMT) Operations

Synchronized dye house batches, fabric rolls, cutting tables, and stitching lines with live progress tracking and automated fabric yield optimization.

★99.4% On-Time Delivery
Electronics Assembly

High-Density SMT Production Lines

Integrated SMT pick-and-place component feeders with real-time ERP inventory to eliminate component starvation mid-run.

★0 Missing Component Delays
Enterprise Resource Planning

Experience Production & Manufacturing Execution in Action

Schedule a live product demonstration to explore how TwoWorks can unify and modernize your operational workflows.

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TwoWorks StarEnterprise Performance

“We were genuinely blown away by the efficiency, expertise, and execution speed of TwoWorks. Their strategic engineering and ERP architecture transformed our operations seamlessly.”

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Strategic Enterprise Partner
Operations & Technology Lead
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